sag mill gearless drive

Six Gearless Drives Turn Mills at Cobre Panama | E & MJ

Cobre Panama is using six ABB Gearless Mill Drives (GMDs) at its recently commissioned copper concentrator in Panama. Two 28-megawatt (MW) GMDs are operating on the 40-ft SAG mills, and four 16.5-MW GMDs are employed on 26-ft ball mills along with the associated control systems.

for stator sag mill

The company selected ABB's 26 MW gearless mill drive system (GMD) for the mine's 40 ft SAG mill, as well as other drives, electrical infrastructure equipment and a long-term service agreement (LTSA). This is expected to reduce operating costs, improve process throughput and reliability while saving energy and keep equipment in top form.

SIMINE Gearless mill drives

SIMINE Gearless mill drives – outstanding reliability for your mine The gearless concept The gearless drive avoids any contact between the rotating mill and the static parts of the motor. This allows for contin-uous workflow without maintenance on the gears …

Siemens - setting the standards in mining - International ...

And within that total number is included a number of industry firsts. I would highlight the world's first gearless drive for a SAG mill in 1988 at Chuquicamata and the first 40 ft mill GMD at Cadia in 1998 and the first GMDs at an altitude above 4,000 m at Antamina in 2011.

Gearless mill drives - ABB

• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...

SAG Milling in Australia -Revised Submission

The CCV – ring motor (gearless) drive is used at Cadia (20 MW) and Olympic Dam (18 MW). It has been the industry standard for SAG mills above 13 MW capacity. However, pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear driven mills to a theoretical limit of 32 MW. The Ernest Henry SAG mill

Grinding Mills - CITIC-Heavy Industries Co. Ltd

Grinding Mills. CITIC HIC manufacture a full range of Grinding Mills for the Mining Sector. Our largest mills has been delivered to SINO Site to date are Ø12.2m x 11m 28MW Gearless Drive AG Mills and Ø7.9m x 13.6m 2x8 MW Twin Pinion Drive Ball Mills. These mills are scheduled of start up on 2012. Our market share in China exceeds 80% with the ...

Update On JHEP SAG Mill Drive Selection | PDF | Gear ...

gearless Additional considerations in selection of JHEP SAG mill drive Concrete madness - foundations of SAG Mill gearless drive A gearless drive will require about 250% more concrete and more importantly more reinforcing steel in the foundations than the equivalent dual pinion drive = $$$$$ This picture shows only what is above the ground.

Mining and mineral processing industries

Gearless mill drives Gearless mill drives (GMD) for semiautogenous (SAG), ball and autogenous (AG) mills eliminate the typical mechanical components of the drive train (shaft, gearbox, pinion and ring gear). In 1969, ABB delivered the first GMD ever, which is still in operation today. The upper limit of the power range today is about 35 MW.

Grinding Mills - an overview | ScienceDirect Topics

The circuit comprises a SAG mill, 12 m diameter by 6.1 m length (belly inside liners, the effective grinding volume), two pebble crushers, and two ball mills in parallel closed with cyclones. The SAG mill is fitted with a 20 MW gearless drive motor with bi-directional rotational capacity. (Reversing direction evens out wear on liners with ...

Gearless Drives for Ore Conveying and Grinding - Cmms ...

Siemens, the company that introduced Gearless Mill Drives (GMD) to mining industry started up its first GMD on a ball mill in Norway in 1980. The mill and its drive system are still in service. Today, GMDs are mainly used for SAG mills between 36 and 40 feet (10.7 to …

Current issues on high-power cycloconverter - Fed gearless ...

use of big mill grinding circu its, where large power gearless motor drives w ith cycloconve rters in the range around 20 MW are being applied for semiautogenous (SAG) mills and re-

Literature Review: Gearless Motor Failures – A Mill ...

Remedial design of the world's largest SAG mill gearless drive. In Proceedings of the SAG 2001 Conference, Vancouver, Canada. [8] Frank, W-D., Gearless drives – Experiences and new/future developments. In Proceedings of the SAG 1996 Conference, Vancouver, Canada. [9] Orser, T., Svalbonas V., Van de Vijfeijken, M., 2011. Conga: the world's ...

ABB gearless mill drives - YouTube

https://new.abb.com/mining/grinding/gearless-mill-drives | ABB ensures maximum throughput, highest availability and peak performance throughout the life cycl...

SAG MILLING - Gearless drive system from ABB - Canadian ...

SAG MILLING – Gearless drive system from ABB. WESTERN AUSTRALIA - Five years in storage have failed to affect the performance of the ABB gearless drive on a SAG mill at the St. Ives gold mine belonging to GOLD FIELDS of South Africa. The mill was originally ordered in May 1997, but shortly before the manufacturing was completed, the then ...

Gearless autogenous semi autogenousmills by Perumin ...

The History, Application, Testing Procedures, Grinding Circuit Design, and other details on AG/SAG Milling are contained in our AG/SAG Mill Bulletin Form 2001.1. Gearless AG/SAG Mills 36 …

ABB gearless mill drive system to power SAG mill

Newmont Mining Corporation selects ABB to design three gearless mill drive systems for their new high-altitude copper gold project in Peru. September 1, 2010 - ABB won an order from Newmont Mining Corporation to engineer three gearless mill drive (GMD) systems to be installed at the Yanacocha Minas Conga oxide copper gold project in Peru.

The Siemens 42ft gearless mill drive, still an ...

next size Gearless Mill Drive, i.e. a 42ft mill. It is a dual design approach considering, on the one hand, the experi-ences Siemens made with Gearless Mill Drive (GMD) instal-lations over the past 40 years and, on the other hand, using computerized design tools calculating the system behavior where experience does not yet exist.

Gearless Drives from Siemens Helping Improve Efficiency ...

The SAG mill was fitted with a gearless drive with a power rating of 24 MW and the ball mills were also fitted with gearless drive systems, each providing 16.4 MW. Also included in the scope of supply were transformers, E-houses, the drive control, the cooling system, protection equipment and operator control systems.

Outotec presents the world's largest SAG mill - Mineral ...

The mill will be driven by a Gearless Motor Drive (GMD) which at 28.0 MW is equal to the largest grinding mill power ever used in the mining industry. The SAG mill design is based on Outotec's proprietary grinding mill technology, developed over decades for maximum reliability and performance.

GRINDING: ABB commissions six gearless mill drives at ...

Two 28 MW gearless mill drive systems (GMDS) are operating in the mine's 12-metre SAG mills and four 16.5 MW GMDS are employed in 26 ball mills along with associated control systems. "Gearless mill drives are the 'workhorses' for grinding operations which are at the heart of any mine.

gearless mill drives Archives - International Mining

The $1.2 billion expansion, which saw throughput rise from 60,000 t/d to 120,000 t/d, involved the addition of two new thyssenkrupp-made ball mills, with ABB providing the gearless mill drives (GMD) technology. This came on top of the 33 mills the miner already had up and running as part of the existing 60,000 t/d plant at the operation.

Major FL mill order for Russian copper mine includes ...

Each of the four lines will consist of a single 40 ft SAG mill with a 28 MW drive and two 28 ft ball mills, each with a 22 MW drive. The SAG mills when installed will be the largest in all of Asia. All drives are Gearless Motor Drives from ABB. Each line will also include an FL cone crusher solution with state of the art digitalisation ...

ABB Motor - Gearless Mill Drive GMD System - YouTube

ABB Motor Gearless Mill Drive GMD System

Gearless Mill Drives | Beneficiation | Siemens Global

The Siemens 42-ft Gearless Mill Drive, still an evolutionary design approach? (SAG Conf. 2015) Optimization of the drive system for a cyclone feed pump (SME 2015) Increasing availability through advanced Gearless Drive Technology (CMP 2014) Design and dynamic behavior of large ring motors for grinding mills (SMMH 2012)

SAG Mill Gearless Drives Go to South American ... - E & MJ

SAG Mill Gearless Drives Go to South American Projects. In early September, ABB Group's Minerals Division announced it had won an order from Newmont Mining Corp. to engineer three gearless mill drive (GMD) systems to be installed at the Yanacocha Minas Conga oxide copper-gold project in Peru. Fluor Corp. in Santiago, Chile, will act as EPCM ...

Gearless drive systems for belt conveyor and grinding ...

The SAG mill was fitted with a gearless drive with a power rating of 24 MW and the ball mills were also fitted with gearless drive systems, each providing 16.4 …

AG mills - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large AG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless AG mills operating globally.

SAG mills (semi-autogenous grinding mills) - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless SAG mills operating globally.

SAG Mill Grinding Circuit Design - 911metallurgist.com

By combining with SAG discharge and screening on the SAG discharge screens, top size control to the ball-mill circuit feed is maintained while still unloading the SAG circuit (Mosher et al, 2006). A variant of this method is to direct pebble-crushing circuit product to the ball-mill sump for secondary milling: while convenient, this has the ...

Gearless Mill Drives - ABB

Antamina Compania Minera Antamina S.A. Peru Project: One SAG Mill and 3 Ball Mill Drive Systems Capacity: SAG Mill 1000 t/h Ball Mills 1000 t/h Consultant: Bechtel, USA Mill Builder: FFE Minerals, USA Mill Size: SAG Mill 38 feet/11,58 m Ball Mills 24 feet/7,32 m Ore processed: Copper/Zinc Drive Rating: SAG Mill 20,1 MW, 9,23 rpm Ball Mills 11,2 MW, 11,38 rpm

Insurability of Large Gearless Mill Drives (GMDs)

Introduction. We have written on risk associated with large ring motors in gearless mill drives previously [1, 2, 3]. In [1], we observed that ABB and Polysius were far too confident in 2001 when they claimed that 42 and 44 ft diameter mills and ring motors posed only manageable risks and that a 44 ft mill and GMD design was ready and waiting for a purchaser [4].

SAG Mill Success—Start with the Basics

The trend toward installation of large, gearless drive mills amplifies the importance of this operation. At SAG 2001, Doug Farnell and Stephen Thompson, both principals in Farnell-Thompson Applied Technologies, Montreal, Canada, presented a paper titled Coordination of Mill, Motor and Plant Engineering for Large Gearless Mill Projects.

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